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Modelo 3D Insect bite force sensor forceX v.1 por Peter_TR no Thingiverse

Descrição

forceX assembly instructions ====================

(3D-printed v.1)

I. Resources and further reading

The forceX setup is a reproducible advancement of the design introduced by Herrel et al. (1999) and was published in the following article:

Rühr, PT & Blanke, A (2022): forceX and forceR: a mobile setup and R package to measure and analyze a wide range of animal closing forces.

The ‘forceR’ package for closing force analyses (written in the programming environment R (R Core Team, 2021)) is available at CRAN.

A video of the assembly instructions is available on Youtube: https://youtu.be/xabIewPMVuU

II. Parts lists for forceX measurement unit

Table 1: 3D-printed components. All components should be printed in PLA filament, since this material is less flexible than other common materials like ABS, ASA or PETG.

component amount
base plate 1
main body 1
lever 1
microscope flange 1
microscope slider 1
bottom tip element holder 1
cam holder back 1
rod connector 2
rod cam connector 1
M5 knob 7

Table 2: Generic components.

component amount
M1 bolt 3 mm 6
M1 hex nut 6
M2 threaded rod 16 mm 1
M2 hex nut 1
M2 bolts (from microscope) 3
M2 washers (from microscope) 3
M3 bolt 16 mm 10
M3 hex nut 5
M5 hex bolt 20 mm 4
M5 hex nut 2
M5 wing nut 2
M5 washer 2
12 mm diameter rod (e.g. aluminum pipe) s.b.
AA battery 2
flexible cable (1-core & 2-core)

The 12 mm diameter rod should be cut into the following pieces:

  • main rod: 90 mm
  • microscope rod: 100 mm
  • camera module rods: depending on focal range of camera. We used two 100 mm rods for a 5-MP RPi Camera (B) rev. 2.0 with adjustable focus (Waveshare, Shenzhen, China).

Table 3: Off-the-shelf and custom components.

component amount
Kistler 9215A 1
Kistler 1651C1 1
microscope (e.g. Bresser Junior Stereo 3D) 1
tip element 2

III. Parts list for power source

Table 4: Parts lists for power source.

component amount
box 1
banana jack 3
2-way toggle switch (e.g. Eledis 1A series) 1
LED: red, 3 mm, 3V, 15mA 1
resistor: 9.1 kΩ 1
9 V battery clip connector 4
9V battery 4
1-core flexible cable

IV. Parts list for charge amplifier

For the parts list of the analog charge amplifier see IX. Schematics of custom electronics: Charge amplifier. For help in building this device, please contact M. Dübbert (Scientific Electronics & Experimental Design, Group of Prof. Büschges, University of Cologne).

V. Additional parts

Table 6: Additional parts list.

component amount
LabJack U3-HV 1
cable: circular 3-pin connector plug (e.g. GTX12-3) to 3 x male banana plugs 1
cable: BNC connector to 2-threaded wire 1
cable: USB type-A to USB type-B 1

VI. Assembly instructions

The following pages will guide you through the assembly of the forceX measurement system. At the end of this document you will find overview drawings of the whole setup and photos of additional components such as the custom charge amplifier and power source.

Step 1

part amount type
main body 1 printed
M3 bolt 16 mm 1 generic

Screw the M3 bolt into the main body. The bolt will act as the fulcrum for the lever.

Step 2

part amount type
bottom bite plate holder 1 printed
M1 bolt 3 mm 3 generic
M1 hex nut 3 generic
tip element 1 custom

Insert the M1 hex nuts into the recesses on the lower side of the bottom tip element holder using a soldering iron. Then, use the M1 bolts to fasten the tip element to the bottom tip element holder. Make sure to hand-tighten the bolts so that the tip element does not bend.

Step 3

part amount type
M3 bolt 16 mm 2 generic
M3 hex nut 2 generic

Insert the M3 hex nuts to the main body and tighten the bottom tip element holder to using the M3 bolts.

Step 4

part amount type
Kistler 1651C1 1 proprietary
Kistler 9215A 1 proprietary
M2 threaded rod 16 mm 1 generic
M3 bolt 16 mm 2 generic
M3 hex nut 2 generic

Insert the Kistler 9215A force transducer into the hexagonal hole in the main body. Use the M3 bolts and M3 hex nuts to secure the force transducer in place. Insert the M2 threaded rod into the force transducer. Attach the Kistler 1651C1 cable to the force transducer.

Step 5

part amount type
lever 1 printed
M1 bolt 3 mm 3 generic
M1 hex nut 3 generic
M2 hex nut 1 generic
M3 bolt 16 mm 4 generic
tip element 1 custom

Screw the **M3 bolts **into the lever. These add stability to the lever and prevent bending. Attach the second tip element using the M1 bolts and hex nuts as described in Step 2. Place the lever on the main body and secure the M2 hex nut on the M2 threaded rod in the force transducer. The position of this nut on the rod defines the rotation of the lever and thus the gape distance at the tip elements.

Step 6

part amount type
base plate 1 printed
main rod 90 mm 1 generic

Insert the main rod (e.g., a 90 mm piece of a hollow, aluminum rod with a dimater of 12 mm), into the base plate and attach the main body on its upper side.

Step 7

part amount type
M3 bolt 16 mm 1 generic
M3 hex nut 1 generic

Use the M3 bolt and hex nut to secure the main body on the main rod.

Step 8

part amount type
M5 knob 1 printed
M5 hex bolt 20 mm 1 generic
M5 hex nut 1 generic

Insert the head of the M5 bolt into the 3D-printed M5 knob using a soldering iron. Use the M5 bolt assembly and the M5 hex nut to secure the main rod on the base plate.

Step 9

part amount type
microscope flange 1 printed
M5 hex bolt 20 mm 2 generic
M5 washer 2 generic
M5 wing nut 2 generic
microscope rod 100 mm 1 generic

Attach the microscope rod (e.g., a 100 mm piece of a hollow, aluminum rod with a dimater of 12 mm) to the microscope flange. Use the M5 bolts, washers and wing nuts to attach the microscope flange to the base plate.

Step 10

part amount type
microscope slider 1 printed
M5 knob 1 printed
M5 bolt 20 mm 1 generic
M5 hex nut 1 generic

Attach the M5 knob to the M5 bolt as described in Step 8. Attach the microscope slider to the main rod and use the M5 bolt assembly to secure the slider in place.

Step 11

part amount type
battery connection wire 1 generic

Take a short, one-stranded piece of electrical wire and wind it around the base plate battery holder outer holes so that the poles of the batteries will be connected.

Step 12

part amount type
battery to microscope cable 1 generic

Take a two-cored piece of cable and wind one strand each around the base plate battery holder inner holes at the 'plus' and 'minus' signs, respectively.

Step 13

part amount type
microscope 1 proprietary
M2 microscope bolts 3 generic
M2 microscope washers 3 generic

Screw the microscope (we used a Bresser Junior Stereo 3D) to the microscope slider. Make sure that the microscope cable slides through the big hole of the slider. Use the M2 bolts and washers of the microscope to fasten it on the slider. Connect the two strands of the cable of Step 12 to the microscope cable s, observing polarity.

Step 14

part amount type
AA battery 2 generic

Slide the two AA batteries into the base plate battery holders, observing polarity as indicated by the 'plus' and 'minus' signs on the base plate. Once the batteries are in place, the microscope LED should automatically switch on.

Camera module

Note that the above description does not yet show the camera module. However, we think that the following figure should help in setting it up. Python code to run the camera on Raspbian is available on Zenodo: DOI.

VII. Schematics of forceX measurement unit

Overview

Exploded view and component names

Item Part Number Type Item Part Number Type
1 Main body printed 36 M1 hex nut generic
4 Base plate printed 37 M1 bolt 6mm generic
6 Miscroscope flange printed 38 Upper tip element custom
7 Microscope rod 100 mm generic 39 M1 bolt 6mm generic
8 Microscope slider printed 40 M1 hex nut generic
9 Microscope proprietary 41 M1 bolt 6mm generic
10 Lower tip element holder printed 42 M1 hex nut generic
11 Main rod 90 mm generic 43 M1 hex nut generic
12 Lower tip element custom 44 M1 bolt 6mm generic
13 M5 knob printed 45 M1 bolt 6mm generic
14 M3 bolt 16 mm generic 46 M1 hex nut generic
15 M3 bolt 16 mm generic 47 M1 bolt 6mm generic
16 M3 bolt 16 mm generic 48 M1 hex nut generic
17 M3 bolt 16 mm generic 49 M2 threaded rod 16 mm generic
18 M3 hex nut generic 50 M2 hex nut generic
19 M3 hex nut generic 51 M2 bolt (from microscope) generic
20 M3 hex nut generic 52 M2 washer (from microscope) generic
21 M5 hex bolt generic 53 M2 washer (from microscope) generic
22 M5 wing nut generic 54 M2 bolt (from microscope) generic
23 M5 washer generic 55 M2 washer (from microscope) generic
24 M5 washer generic 56 M2 bolt (from microscope) generic
25 M5 wing nut generic 64 KISTLER 9215A proprietary
26 M5 hex bolt generic 65 Kistler 1651C proprietary
27 M5 hex nut generic 66 Battery connection wire generic
28 M5 hex bolt generic 70 Cable batteries to microscope generic
29 M5 hex bolt generic 71 Cable mircoscope generic
30 M5 hex nut generic 72 AA battery generic
31 M5 knob printed 73 AA battery generic
32 M3 bolt 16 mm generic 74 Lever printed
33 M3 hex nut generic 75 M3 bolt 16 mm generic
34 M3 hex nut generic 76 M3 bolt 16 mm generic
35 M3 bolt 16 mm generic 77 M3 bolt 16 mm generic

Projected views (all directions)

VIII. Schematics of tip elements and exemplary edge shapes

IX. Additional diagrams and photos

Charge amplifier for piezo-electric force transducer



The plus pole thread of the 2-threaded wire coming from the BNC output of the amplifier is attached to the LabJack with the screw at AIN0, and the negative pole wire at the GND screw. Make sure the wires don't touch each other to prevent a short circuit.

Power source




Full setup

References ====================

  • Herrel, A., Spithoven, L., van Damme, R., & de Vree, F. (1999). Sexual dimorphism of head size in Gallotia galloti: Testing the niche divergence hypothesis by functional analyses. Functional Ecology, 13(3), 289–297. https://doi.org/10.1046/j.1365-2435.1999.00305.x
  • R Core Team. (2021). R: A language and environment for statistical computing. R Foundation for Statistical Computing. R Foundation for Statistical Computing. http://www.R-project.org
Thingiverse

Insect bite force sensor forceX v.1

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bats bite crab crab ecology ecology evolution force insect Laboratory Lizard mammal measurement performance Physiology Physiology research zoology zoology
Licença Creative Commons - Attribution
Arquivos (10)
main_body.stl 351.4 KB
bottom_tip_element_holder.stl 49.6 KB
lever.stl 107.9 KB
base_plate.stl 1 MB
miscroscope_flange.stl 182.4 KB
microscope_slider.stl 95 KB
cam_holder_back.stl 76.4 KB
rod_connector_x2.stl 75.1 KB
rod_cam_connector.stl 65.2 KB
M5_knob_x7.stl 157.3 KB
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