In this project we're building a rig for installing heat set inserts. Use 3D printed parts and hardware to build a solder rig with smooth linear roller action! Make perfectly straight inserts with precision using a tip for installing inserts.

Learn guide: https://learn.adafruit.com/heat-set-rig/ Fusion 360 Share Link: https://a360.co/2H4439W Project video https://youtu.be/bbsD-3_AP_0 3D Hangouts https://youtu.be/AJ9JT_pHqAw Layer by Layer https://youtu.be/Yrz57TUeFzI

When working with 3D printed parts, a press can help you install inserts. This holds a soldering iron vertically and allows you to press down, perfectly straight. The tip of the iron heats up the brass and softens the plastic. Pressing down pushes the insert into the part and once it cools down, it’s locked in place. This could be handy for folks doing a small production run or if you're looking for a tool to make this easier.

This rig makes installing inserts feel like pressing a hot knife through butter – The linear motion on this build feels smooth. This is definitely over engineered and we spent way too much time on it but we think folks will find it useful. The rig is modular and uses common hardware – The 3d printed parts can be remixed and modified to work with other components. There’s a learn guide for this project so folks can build their own.

Holding the iron straight seems simple enough and works fine most of the time but the conical shape of a regular soldering iron tip can catch the insert and accidentally pull it out while melting the plastic – And that can sometimes ruin parts.

Soldering Iron 60W https://www.adafruit.com/product/3685

Heat-Set Installation Tips https://www.adafruit.com/product/4239

2020 Aluminum Extrusion https://www.adafruit.com/product/1221

M4 button head screws https://www.adafruit.com/product/1160

M4 Slim T-Nuts https://www.adafruit.com/product/1157

Stickvise PCB vise https://www.adafruit.com/product/3197

Soldering Tips for Heat Set Inserts https://www.adafruit.com/product/4239

Inventor II 3D Printer https://www.adafruit.com/product/3897

Filament for 3D Printers https://www.adafruit.com/product/2080