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This parametric spool core can be combined with laser cut bases to create any kind size spool you want.

Adjust the parameters in OpenSCAD to the spool size you need. The thickness parameter should match the thickness of the material you're laser cutting.
Print with a relatively small layer height. I used 0.15.
Laser cut two bases.
Snap the pieces together.

Thingiverse

Parametric Spool Core and Laser Base

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