*** "I'm fireproof, you're not." -Anung Un Rama, AKA Hellboy ***

Has it really been ten years already?

While not the only costume element of everyone's favorite good guy demon, the horns are, arguably, the most important. Designed to fit a variety of human heads; scale 'em down vertically if your noggin is smaller than mine (and it probably is).

http://en.wikipedia.org/wiki/Hellboy

http://www.imdb.com/title/tt0167190/?

This movie is always worth another viewing.

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I know these are not strictly faithful to any one version of the horns on Hellboy's head, but there are so many variations in the movies and comics, that I am confident that you will allow me my small vanity.

I designed these bad boys with Tinkercad - not the ideal tool for modelling organic shapes, but they came out OK, IMHO. However, when sliced (Slic3r 7.2) I got the familiar manifold and intersecting facets errors. There are many unions and differences in these things, and Netfabb failed twice to fix the issues. I noticed some strange bridging and infill behavior in the lower layers, and the concavity on top came out different, but otherwise they printed fine. I have not tried a newer version of Slic3r (not optimistic).

I won't be offended if you have the tool to fix the errors in the STL and post the fix. *** UPDATE - Netfabb fix posted (not tested) ***

Red ABS, 0.40mm nozzle, 0.30 mm layers, 33% infill, 3 perimeters

(Crappy) Photo editing with GIMP.