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Modelo 3D PushRod Engine with Gearbox por Bootjevaarder no Printables

Descrição

GENERAL
The model is designed to be (de)mountable with allen bolts and nuts. As such the finished model is very suitable for educational purposes.


Engine
A Overhead Valves engine is an internal combustion engine with the valves placed in the cylinder head. In this case the valves are operated by rockers and push rods.
This single cylinder engine has two valves, with an engine capacity of 123 cc.

Gearbox
In a constant mesh gearbox all the gears of the main shaft are in constant mesh with the corresponding gears of the countershaft. A sliding dog clutch is provided on the main shaft.
The constant mesh gearbox has forward neutral and reverse gears.

Primary Drive
For the primary drive there are 2 options: by chain (80 parts!) or gears.
Chain tension and gear adjustment can be obtained by sliding the gearbox on the sledge.

Dimensions:  232 x 129  x 255 mm. 
Weight:  0.9 kg.
 

PRINTING
The parts should be printed on a smooth build plate.
Try to avoid elephant foot.

I printed the model with PLA+ filament on a Prusa Mini. 
Sliced with PrusaSlicer, 0.15 mm layer height, organic support where needed.
Printing hints are added for most parts.


ASSEMBLY
For assembled and exploded views, see the “3D Views” folder.
Assembly is in alphabetical order (A1 → M2 ).
A small amount of machine oil will help a smooth running of the assembled model.

Valve timing is done by putting the piston in the top position, and at the same time aligning the camshaft pointer with the corresponding pointer on the crankcase.


METAL PARTS
Two coil springs are needed for the valves, 16 mm width x 20mm height. Wire thickness 0.9 or 1.0 mm (AliExpress). 

Engine
Nine     M6x16 mm allen bolts.
Two      M6 nuts.
Four     M5x16 mm allen bolts.
Four     M5 nuts.
Two      M4x12 mm bolts.

Gearbox
Four      M6x16 mm allen bolts.
Two       M5x16 mm allen bolts.
Two       M5 nuts.

Sledge
Eight      M6x16 mm allen bolts.

Although metal parts are preferred for strength, you can also use the designs for valve springs and bolts and nuts.
 

Printables

PushRod Engine with Gearbox

Publicado em 3 de abr de 2024

1,677
Curtidas
2,281
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9
Impressões
Categoria Engineering
Licença Creative Commons — Attribution — Noncommercial — NoDerivatives
Arquivos (54)
MODEL - Assembled.stl 45.8 MB
ENGINE - Assembled.stl 26.9 MB
CRANKSHAFT - Exploded View.stl 8.1 MB
VALVE TRAIN - Exploded View.stl 11.4 MB
Printed Valve Springs.stl 3.2 MB
CARBURETOR - Exploded View.stl 5.3 MB
GEARBOX - Assembled.stl 12.7 MB
GEARBOX - Exploded View.stl 9.7 MB
CHAIN - Exploded View.stl 2.6 MB
A1 - Crankshaft Cheeks.stl 1.3 MB
A2 - Crankshaft Pin.stl 507.7 KB
A3 - Piston Rod.stl 1.3 MB
A4 - Piston and Piston Pin.stl 547.5 KB
B1 - Crankcase - Camshaft Gear Side.stl 1018.6 KB
B2 - Crankcase - Primary Drive Side.stl 919.6 KB
B3 - Crankshaft Bearings.stl 688 KB
B4 - Cylinder.stl 857.1 KB
B5 - Head Gasket.stl 151.8 KB
C1 - Cylinder Head.stl 1.7 MB
C2 - Valves.stl 500.9 KB
C3 - Valve Springs - Optional.stl 742.1 KB
C4 - Valve Rockers.stl 1 MB
D1 - Camshaft.stl 1.1 MB
D2 - Camshaft Gears Case - Optional.stl 182.7 KB
D3 - Camshaft Gears.stl 3.1 MB
D4 - Push Rods.stl 2 MB
E1 - Carburetor.stl 2.3 MB
E2 - Exhaust.stl 608.6 KB
E3 - Spark Plug Cap.stl 263.3 KB
E4 - Stand.stl 2.3 MB
ENGINE BOLTS AND NUTS.stl 7.7 MB
F1 - Main Shaft.stl 827.8 KB
F2 - Sliding Dog Clutch and Selector.stl 426.4 KB
F3 - Main Shaft Gears.stl 2.1 MB
G1 - Counter Shaft.stl 837.2 KB
G2 - Counter Shaft Gears.stl 922.2 KB
H1 - Housing Primary Side.stl 917.8 KB
H2 - Housing Reverse Gear Side.stl 1.2 MB
H3 - Reverse Idle Gear.stl 353.7 KB
I1 - Bearings Main Shaft.stl 696.4 KB
I2 - Bearings Counter Shaft.stl 847.7 KB
I3 - Pointer Main Shaft Primary Side.stl 133.5 KB
I4 - Pointers Camshaft Side.stl 102.8 KB
J1 --Stand.stl 2.3 MB
GEARBOX BOLTS AND NUTS.stl 2.9 MB
K1 - CHAIN - Pin Links.stl 3.7 MB
K2 - CHAIN - Roller Link Plates.stl 2.3 MB
K3 - CHAIN - Rollers.stl 800.1 KB
K4 - CHAIN - Pin Link Plates.stl 2.8 MB
K5 - CHAIN - Sprockets.stl 888.3 KB
L1 - GEARS (in stead of CHAIN).stl 2.1 MB
M1 - Sledge.stl 227.2 KB
M2 - Cranked Handle.stl 1.1 MB
SLEDGE BOLTS.stl 3.2 MB
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