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Modelo 3D OHC V60 Ultramax Engine por Bootjevaarder no Printables

Descrição

General
A Overhead Camshaft engine is an internal combustion engine with the camshaft placed in the cylinder head. 
The NSU Ultramax camshaft drive operates with 2 push rods, which rotate on eccentric disks.
Details you can find here:
[https://www.printables.com/model/272096-nsu-ultramax-camshaft-drive](https://www.printables.com/model/272096-nsu-ultramax-camshaft-drive)

This model has a total engine capacity of 60 cc.
Choise between an open and closed design of the cylinder head.
Dimensions:  185 x 103 x 173 mm.
Weight:  0.36 kg.
 

Printing and Assembly
I printed the model on a PRUSA Mini, with PLA+ filament, layer height 0.2 mm. 
The parts should be printed on a smooth build plate, not textured.
If possible, avoid elephant foot.
I use Hard Plastic Glue where necessary.

For 3D views, use .stl files 00… 01... 02… 03… 04… 05… .
Printing and assembly in alphabetical order, A1 → J1.
Instructions for printing and assembly is available for many .stl files.


Post-processing
As always with mechanical models, be sure all moving parts run smoothly. 
I use files, sandpaper and sharp hobby knifes. A few drops of motor oil may help too.
Pay special attention to seams on bearings and axles.
Maybe you need a 5 mm drill to widen the four valve guides in the cylinder head.


Metal parts
Eight M4 x 25 mm allen bolts are needed to join the cylinder heads to the cylinders.
Eight coil springs are needed as valve springs, 10 mm width x 15 mm height. Wire thickness 0.6 or 0.7 mm (AliExpress). 
 

Valve timing
Initial valve timing can be executed when glueing "G1 - Base Plate Ultramax" to the cylinder.


Updates
19-9-2022 : Cam lift  reduced from 3.5 mm to 2 mm. For a smoother run, especially when using strong valve springs.

Printables

OHC V60 Ultramax Engine

Publicado em 15 de nov de 2023

1,195
Curtidas
1,434
Downloads
8
Impressões
Categoria Automotive
Licença Creative Commons — Attribution — Noncommercial — NoDerivatives
Arquivos (46)
00 - 3D VIEW Cylinder Head.stl 7.1 MB
01 - 3D VIEW NSU Ultramax Cam Drive.stl 2.7 MB
02 - EXPLODED VIEW NSU Ultramax Camshaft Drive.stl 2 MB
03 - Ultramax Eccentric Disks Alignment.stl 273.7 KB
04 - 3D VIEW Crankcase Cylinders.stl 6 MB
05 - 3D VIEW Crankshaft Pistons.stl 2.5 MB
A1 - Crank Cheek.stl 187.8 KB
A2 - Crank Pin.stl 113.9 KB
A3 - Piston Rods.stl 137.6 KB
A4 - Crank Cheek.stl 187.8 KB
B1 - Crankcase 1.stl 1.4 MB
B2 - Crankcase 2.stl 1.4 MB
B3 - Dowels Crankcase.stl 24.7 KB
B4 - Crankshaft Bearings.stl 120.4 KB
B5 - Crankshaft Gears.stl 1.1 MB
C1 - Pistons.stl 1 MB
C2 - Wrist Pins.stl 30.6 KB
D1 - Cylinders.stl 4.1 MB
D2 - Dowels Crankcase-Cylinders.stl 223.5 KB
E1.1 - Cylinder Head - Open.stl 2.1 MB
E1.2 - Cylinder Head - Closed.stl 2.1 MB
E2 - Spark Plug.stl 886 KB
F1 - Camshaft Axle.stl 179.6 KB
F2.1 Cams- Cylinder 1.stl 30.4 KB
F2.2 Cams - Cylinder 2.stl 36.3 KB
F3 - Camshaft Spacer.stl 13.8 KB
F4 - Rockers.stl 448.5 KB
F5 - Valve Caps.stl 1.6 MB
F6 - Rocker Axles.stl 377 KB
F7 - Valves.stl 1.2 MB
G1 - Base Plate Ultramax.stl 73 KB
G2 - Axle Driven Gear.stl 59.1 KB
G3 - Bearing Base Plate.stl 83.1 KB
G4 G7 - Eccentric Disks.stl 267.1 KB
G5 & G6 -Push Rods.stl 431.5 KB
G8 - Driven Gear.stl 844.9 KB
G9 - Axle Camshaft.stl 238.3 KB
G10 & G11 - Eccentric Disks.stl 267.1 KB
G12 - Bearing Base Plate.stl 83.1 KB
G13 - End stop Axle Camshaft.stl 83.1 KB
H1 - Exhausts.stl 424.9 KB
H2 - Throttle Bodies.stl 1.1 MB
I1 - Cranked Handle.stl 398.5 KB
I2 - Power Tool Adapter.stl 102 KB
I3- Crankshaft End Stop.stl 110.8 KB
J1 - Stand.stl 3.5 MB
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