Adult-size 3D‑Printed Padel Racket

Adult padel racket designed for recreational play. Optimised as two printable halves that are glued together; the holes in the  head gives a larger sweet spot due to the extra wall loops in that area and reduces weight.

Recommended materials

• PETG or similar (strong, slightly ductile).

• ABS might be okay but expensive.

• Do NOT use PLA, it can be brittle and might shatter.

Print settings (recommended)

• Perimeters: 3 wall loops.

• Top/Bottom layers: 4–5.

• Handle infill: 6–10% (use gyroid or similar for strength and comfort).

• Head infill: 3–5% (honeycomb recommended to save weight and strength).

• Target total weight: ≤ 380 g.

Assembly

• Print two halves and glue with a two-part epoxy.

• Roughen mating surfaces for better adhesion.

• Allow epoxy to cure 24 hours before use.

Files & fit

• Included .3mf worked for my printer at 95% of full size; other printers may achieve 100%.

Design notes / changes in this version

• holes/tubes in the head for sweet spot and lower mass.

• Double dovetail joint to distribute forces across a larger area.

• Wrist strap/paracord hole added.

• Handle: lengthened and narrowed for improved grip.

• More rounded edges

Disclaimer

This is an original design based on information I could find on racket specifications. I wouldn't recommend using it in tournament play.

For hobby use only — I share this to make the sport more accessible. I will not accept liability for safety, injuries or use/misuse.

Acknowledgements

The Bullfrog Collective

I saw their racket only after I started coming up with my with my design, otherwise I might have tried theirs! please check out theirs as an option.