A zero-gap (or Zero Gap) insert plate refers to a saw insert that has minimal spacing on either side of the saw blade. This design allows the insert to fit very closely around the blade, creating a nearly seamless support surface for the workpiece.

Uses of a Zero Gap Insert Plate

Advantages:

1. It improves cutting quality on the underside of the workpiece by supporting it up to the saw blade teeth, significantly reducing tear-out.
2. It prevents small sections from falling into the saw slot, reducing the risk of jamming or kickback.

Disadvantages:

1. Tilting the saw blade for miter cuts is not possible with a zero-gap insert, so it must be replaced when angled cuts are needed.

    

Assembly Instructions:

This assembly can be glued only, but additionally using screws is highly recommended.

Materials Needed:

• M5x14mm screws
• M5 thread cutter
• 5mm drill bit

Preparation:

1. File down all mating surfaces to ensure a flush fit before assembly.
2. Create M5 threads in one part and 5mm holes in the other part. (The order of parts is interchangeable.)

Assembly: Take your time tightening the screws, as they may require careful alignment. (do not overtighten)

You can also buy the completed part, contact me at ravnoposeven@gmail.com

or at www.ravnoposeven.com 

Ships from Europe.

Donate Filament?

If you'd like to support my 3D printing projects beyond Maker World points, donations are welcome but entirely optional! Your downloads, prints, boosts, and kind words mean the world to me. Feel free to DM or comment (especially if you donate) so I can thank you—it really keeps me motivated!