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Modelo 3D 多功能經典焊道規 Multi-Function Classic Welding Gauge por ChrisChen no MakerWorld

Descrição

 

2026.06.09 修改打印配置-提高沖刷體積避免混色

  • This is my very first model uploaded to MakerWorld! It is a 3D-printable replica of the classic welding gauge, an essential tool used daily by welders, metal fabricators, and inspectors.
  • As a professional, I rely on this gauge every day in my own work.
  • While a stainless steel gauge can cost between $60 to $90 USD, this 3D-printed alternative costs only $0.20 USD in material, drastically reducing your workshop or tool budget!
  • If this model successfully saves your workshop expenses, please give it a Like, leave a Review, and support me with a Boost!
  • If this model gains enough popularity, I will release the "Embedded Magnet Edition" soon for even easier use in the workshop!

    Key Features & Benefits

  • Unbeatable Cost-Efficiency: Material costs around $0.20 USD, vastly cutting down on your tool procurement budget.
  • Comprehensive Inspections: Capable of measuring pre-weld and post-weld parameters, including fillet weld leg length, reinforcement height, root gap, bevel angle, throat thickness, and plate thickness.
  • Versatile Application: Perfect for educational purposes, actual on-site fabrication, and daily quality inspections.
  • Durable PETG Material: Highly resilient against daily wear and environment degradation. (Note: Avoid measuring immediately after welding to prevent heat damage).
  • Anti-Loss Keychain Hole: Features a dedicated hole at the bottom corner for easy attachment to a tool pouch or retractable keychain on-site.

    Model Components & Plate Options

  • The gauge consists of 4 separate parts: Body, Probe, Rotor, and Hex Head Bolt.
  • Single Plate Option: Saves material and prints everything together.
  • Assembly Tip: Installing the Probe into the Body requires a bit of skill. Carefully bend the Body slightly to slot the Probe in. Do not overbend, or the Body may snap!

    Printing & Troubleshooting Tips (From 10+ Test Prints)

  • Having printed dozens of these gauges, here is my hard-earned advice to solve common 3D printing issues.
  • Filament Drying: Make sure to dry your PETG filament before printing. Wet filament causes bubbles, stringing, and ruin the precision scales.
  • Tolerances & Fit: Since different filaments shrink differently, you can fine-tune the X-Y hole/contour compensation in Bambu Studio if parts fit too tight or too loose.
  • Nozzle Clogging (0.2mm Nozzle): If you experience clogging with the 0.2mm nozzle, try slightly increasing the print temperature (do not exceed the max temperature recommended by your filament manufacturer).
  • First Layer Adhesion (Scales/Text): If the text and scale lines fail to stick to the bed, try slightly increasing the first-layer temperature (within the filament's safe limit).
  • Blurry First Layer Text: If the text appears blurry or bleeds, try lowering the first-layer temperature (watch out for clogging), narrowing the first-layer line width, or reducing the flow rate.
  • If there is ccolor bleeding in pprinted rresults,you can iincrease the fpushing volume.

 

高精度焊道規 / 焊縫檢驗尺 (相容日規 WG-1 款式) - 鑰匙圈防丟版

 

2026.06.09 修改打印配置-提高沖刷體積避免混色

  1. 這是我上傳到 MakerWorld 的第一個作品!這是一款專為焊接職人、鐵工師傅及檢驗人員量身打造的經典焊道規,也是我自己平日工作必備的隨身工具。
  2. 市售的不鏽鋼焊道規價格通常高達 60 至 90 美元,而這款 3D 列印版本材料成本僅需 0.2 美元,能大幅縮減您在工作量具上的開銷!
  3. 如果這個實用工具成功幫您的工作室省下預算,請不吝幫我按個讚、留下評論,並投我一張助力券 (Boost) 支持原創!
  4. 本模型若受歡迎,我將會再推出「隱藏內嵌磁鐵版」,讓工廠現場使用更方便!

本焊道規特色

  1. 極致低廉的成本:列印成本僅約 0.2 美元,大幅減少量具購置與汰換的費用。
  2. 多合一完整檢驗功能:可能量測焊前與焊後之各項關鍵指標,包含:焊道腳長、焊道高度、根部間隙、開槽角度、焊道喉深、鋼板板厚等。
  3. 應用場景廣泛:非常適合學校教學演示、現場施工對齊、以及品管檢驗使用。
  4. PETG 經久耐用:材質強韌、不易劣化。(注意:量測時請避免在剛焊接完的高溫狀態下立刻量測,以免塑料融化)
  5. 鑰匙圈防丟孔:左下角設有吊飾孔,方便隨身攜帶或掛於腰間伸縮扣,防止在雜亂的工作現場遺失。

模型零件與盤面配置

  1. 本模型共分為 4 個零件:Body (本體)、Probe (測量針)、Rotor (轉盤)、Hex Head Bolt (六角螺栓)。
  2. 單盤列印 (Single Plate):節省材料與列印時間。
  3. 組裝小技巧:將 Probe 裝入 Body 需要一點技巧。組裝時需微微彎曲 Body 的卡槽將 Probe 順勢滑入,請勿過度用力彎曲,以免造成 Body 斷裂!

進階列印與調校建議 (源自數十組的實測經驗)

  1. 在經歷了數十組的列印與微調後,針對不同材料可能遇到的問題,提供以下新手救星指南。
  2. 線材烘乾:列印前務必充分烘乾您的 PETG 線材。受潮的線材會導致氣泡與嚴重拉絲,直接破壞刻度的精準度。
  3. 公差配合問題:因每款耗材的收縮率不同,若組裝太緊或太鬆,可在 Bambu Studio 內調整 X-Y軸孔徑/輪廓補償 (X-Y Hole/Contour Compensation)。
  4. 0.2mm 噴頭堵頭問題:若使用 0.2mm 噴頭發生出料不順或堵頭,可嘗試稍微提高列印溫度 (但不可超過耗材建議的溫度上限)。
  5. 首層字體與刻度不黏床:若細小的字體和刻度線無法順利黏在熱床上,可嘗試提高首層溫度 (同樣不可超過材料上限)。
  6. 首層字體模糊、溢色:若首層字體糊成一團,請嘗試微幅降低列印溫度 (太低可能會堵頭)、縮減首層線寬 (First Layer Line Width) 或降低流量。
  7. 如果列印結果有混色情況,請嚐試增加沖刷體積。
MakerWorld

多功能經典焊道規 Multi-Function Classic Welding Gauge

Publicado em 7 de jun de 2026

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Categoria Measure Tools
Tags
weld fillet gauge weld gauge measure measure tool measure tools
Licença Standard Digital File License - Community Use
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