🚀 UPDATE: Heavy-Duty Trailer Wedge & Mounting System

This project has been upgraded from a simple wedge to a complete modular storage system. You can now print both the high-traction wedge and a perfectly fitted mounting bracket to secure the wedge directly to your trailer wall or chassis.

🛠 Key Features

• Integrated Bracket: No more loose wedges bouncing around. The custom-fit sleeve keeps your wedge secure during transit.
• Precision Fit: Includes a Tolerance slider to ensure a smooth slide-in fit regardless of your printer's accuracy.
• Optimized Safety: The bracket is hardcoded to cover 80% of the wedge height, providing maximum grip while keeping the handle easy to grab.
• Heavy-Duty Design: Features reinforced mounting flanges with 6mm screw holes (customizable) for robust installation.
• High-Traction Wedge: Aggressive top teeth for tire grip and bottom channels to prevent sliding on mud or pavement.

⚙️ How to Customize

1. Select Part: Use the part_mode dropdown to choose between the Wedge, the Bracket, or Both.
2. Adjust Dimensions: Set your preferred width and thickness. The bracket will automatically scale to match your wedge!
3. Fine-tune Fit: Use the tolerance setting (default 1.2mm) to ensure the wedge slides perfectly into the bracket.
4. Mounting: Designed for M6 bolts or heavy-duty wood screws.

🖨 Recommended Print Settings

• Material: PETG, ASA, or ABS (for UV resistance and outdoor durability).
• Walls/Perimeters: 4 to 6 lines for maximum structural integrity if you use it for a trailer.
• Infill: 25% - 40% (Gyroid recommended).
• Orientation: Print the wedge on its side for the strongest results.

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This is a fully parametric minimalistic wedge designed for maximum durability.

Key Features

• Fully Parametric: Adjust the length, width, and height to fit any door gap in your house.

Recommended Print Settings

• Material:
  • TPU : For the best results, use TPU. The flexibility provides incredible grip and prevents floor scratches.
  • PLA/PETG: Works well for heavy doors, but may slide on very smooth floors (adding a piece of rubber tape to the bottom helps!).
• Infill: 15–25% (Gyroid is recommended for strength).

• Wall Loops: 3–4 walls for a rigid, heavy-duty feel.

   

How to Customize

1. Click on "Open in MakerLab" or "Customize".
2. Adjust the Length, Width, and Height based on your door's clearance.
3. Enter your preferred text in the Text String field.
4. Generate your STL and enjoy a perfect fit!